Custom Multi-Function Cosmetic Facial Mask Packaging Line

Integrated Folding, Inserting, Liquid Filling, and Sealing Automation Solutions from SINAEKATO

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Global Industrial Status of Cosmetic Mask Packaging

The global cosmetics industry is experiencing an unprecedented surge in demand for sheet masks, driven by skincare trends such as the "glass skin" aesthetic and rapid-recovery routines. Consequently, manufacturers are seeking integrated machinery that guarantees cleanroom compliance, ultra-precise filling tolerance, and high operational overall equipment effectiveness (OEE). The Custom Multi-Function Cosmetic Facial Mask Packaging Line represents the pinnacle of modern automation, combining non-woven folding, pouch feeding, precise cosmetic liquid filling, air displacement, and heat sealing into one continuous, high-efficiency workflow.

In regions such as the Asia-Pacific (APAC) — particularly South Korea, Japan, and China — facial masks represent a major share of the beauty segment. North American and European markets have also embraced high-end bio-cellulose and hydrogel formulations. This global adoption requires machinery that can easily handle a wide range of materials, bag patterns, and serum viscosities while maintaining sterile environments that prevent bacterial contamination.

OEE Optimization

Advanced packaging lines feature dynamic servo control loops that minimize downtime between changeovers, enabling cosmetics brands to quickly swap bag sizes and mask folding profiles.

Sterile & Sanitary Design

Adhering strictly to ISO 22716 and GMP protocols, our machinery utilizes clean-in-place (CIP) connections and high-grade SUS316L stainless steel for all contact parts.

Multi-Format Flexibility

Engineered to handle various non-woven fabrics, charcoal sheets, microfiber, and premium bio-cellulose materials with seamless folding accuracy.

The Mechanics of Mask Folding, Inserting, and Filling

High-speed cosmetic mask packaging requires complex mechanical synchronization. Below is an engineering overview of the critical phases in a multi-function facial mask line:

01. Precision Sheet Folding

Non-woven or fabric rolls are unwound, sliced, and folded using custom template plates (typically into 4-fold or 6-fold configurations) without generating fiber dust or physical tears.

02. Pouch Feeding & Opening

Pre-formed laminate barrier pouches are retrieved via vacuum suction cups, inflated using clean compressed air, and oriented for exact insertion.

03. Inserting into Bags

High-speed mechanical fingers push the folded sheet to the bottom of the pouch, ensuring it remains flat and does not obstruct the liquid nozzle path.

04. Serum Dosing & Sealing

Piston or rotary lobe pumps dose viscous skincare serum with a precision of ±0.2g, followed by thermal or ultrasonic sealing to create hermetic barriers.

SINAEKATO Global Footprint

Providing leading cosmetic packaging and homogenizing machinery solutions since 1992.

1992
Established Year
30+
Years Industry Experience
55
Countries Operational
150+
Specialized Employees

Industrial Trends & Localized Applications

Modern cosmetic manufacturers are shifting from simple standalone filling tables to highly automated, smart factories. This transformation is driven by several key developments:

Clean Cosmetics & Liquid Control

Clean-label formulations with fewer preservatives require advanced, hygienic environment control. Modern mask packaging lines feature Laminar Flow hoods (HEPA filters) to maintain ISO Class 5 air quality above the open pouch zones, reducing bioburden risks.

Sustainable Foil Substitution

With global pressure to reduce plastic waste, brands are switching to recyclable mono-material PP pouches and paper-laminated foils. SINAEKATO packaging lines feature digital PID temperature controllers and variable jaw dwell times to handle these sensitive materials without heat burn.

Localized OEM/ODM Agility

In high-capacity cosmetic hubs, machines must handle rapid SKU changes. The integration of quick-change toolless molds and digital recipe storage on the HMI enables operators to shift production from a standard hydrating mask to a thick hydrogel peel within minutes.

About SINAEKATO

SINAEKATO, one of China's leading machinery brands, was born in 1992 and brings more than 30 years of experience. This includes a rich history of Vacuum Emulsifying Mixers, Liquid-washing Homogenizer Mixers, Perfume Chiller Production Lines, Toothpaste Production Mixers, Filling Machines (Fully-automatic and Semi-automatic), Storage Tanks, RO Water Treatment Series, Labeling Machines, and Packing Machines, offering a one-stop machinery solution for skincare products, cosmetics, pharmaceuticals, and the food industry.

On the one hand, SINAEKATO operates in nearly 55 countries and employs around 150 people in its China factory and around 10 people abroad. Its technological expertise in mixing systems, emulsifying/homogenizer systems, and filling line systems is internationally renowned.

Why Choose Us

Science and Technology are the primary productive forces; they are also the core competitiveness of enterprises. We continuously strengthen the research, development, and innovation of core technologies, constantly striving for excellence. Our advanced production equipment, strict quality management, and precise testing processes ensure the excellent performance of each product.

Made in China for the World

We are driven by a long-standing commitment to the society in which SINA EKATO operates. We aim to develop "LET THE WORLD KNOW MADE IN CHINA" by providing high-performance machinery and service. Our commitment to communities reflects our belief that no individual or corporation can be a good citizen without getting actively involved - exercising imagination, donating time and skills, and providing financial support.

Global Quality Partners

80% of the main parts of our machines are provided by the world's famous suppliers. During long-term cooperation and exchange with them, we have accumulated valuable experience, allowing us to provide customers with high-quality machines and reliable warranties.

SINAEKATO Factory Workshop SINAEKATO Precision Machining SINAEKATO Quality Inspection

Our Historical Milestones

Tracing the evolution and growth of SINAEKATO from a local engineering specialist to a global packaging brand.

88
Sina History 1988
1988

Engaged in the chemical machinery industry, establishing core machining foundations.

98
Sina History 1998
1998

Guangzhou Sina Cosmetics Engineering Equipment Co., Ltd. was established to focus on professional cosmetics mixing plant systems.

99
Sina History 1999
1999

Established Hong Kong Hantao International Investment Co., Ltd. to initiate international trade routes.

00
Sina History 2000
2000

Gaoyou Sina Chemical Machinery Equipment Factory was established. Guangzhou Sina Cosmetics Engineering changed its name to Guangzhou Sina Chemical Machinery Co., Ltd.

01
Sina History 2001
2001

Established Gaoyou Sina Light Industry Machinery Equipment Factory to scale light industrial solutions.

06
Sina History 2006
2006

Purchased 10,000 square meters of land in Gaoyou. The new processing plant, SINA EKATO CHEMICAL MACHINERY CO., LTD (GAOYOU CITY), was put into operation.

07
Sina History 2007
2007

Established Yangzhou Hantao Chemical Machinery Co., Ltd.

08
Sina History 2008
2008

Acquisition of Guangzhou Jingcheng Machinery; Set up a large exhibition center and started establishing export sales routes.

09
Sina History 2009
2009

Original Guangzhou Sina Chemical Machinery Co., Ltd. renamed Guangzhou SINAEKATO Chemical Machinery Co., Ltd.

11
Sina History 2011
2011

Acquisition of Guangzhou Suogao Machinery Equipment Co., Ltd.

13
Sina History 2013
2013

SINA EKATO CHEMICAL MACHINERY CO., LTD (GAOYOU CITY) designated as Production, Sale, and After-Sale Service Headquarter.

15
Sina History 2015
2015

Established SINA EKATO Equipment (Jiangsu) Co., Ltd. for expanded international joint ventures.

17
Sina History 2017
2017

SINAEKATO cooperated with Europe-FLEMAC to establish Germany SINAEKATO Group Co., Ltd.

18
Sina History 2018
2018

Cooperated with South Africa Unilever on a cosmetic project ($800,000 order); and with Japan SK-II Shiseido OEM Cosmetics ($1,500,000 order).

21
Sina History 2021
2021

Cooperated with Japan Detergent Liquid-washing Products on a $1,000,000 order.

Macro Industry Solutions & Technological Roadmap

Our integrated mask packaging line is designed to fit seamlessly into complete cosmetics production plants, upstream of secondary cartoning and final downstream shipping logistics. SINA EKATO provides turnkey solutions that include raw material processing, high-shear mixing, storage, filling, and final cartoning packaging.

Step 1: Emulsification & Bulk Formulation

Utilizing SINAEKATO vacuum homogenizing mixers, raw materials are blended into a uniform cosmetic serum with consistent active ingredient distribution and viscosity control.

Step 2: Sheet Processing & Insertion

The roll material is fed, folded into custom shapes, and inserted into bags on the continuous packaging line under positive-pressure HEPA filtration.

Step 3: Precise Dosing & Gas Flushing

Viscous serum is dosed into the pouch with high precision. Optional nitrogen gas flushing helps preserve raw active ingredients and extends shelf life.

Step 4: Vision Check & Cartoning

An integrated vision system inspects code print clarity and seal integrity. Rejected pouches are automatically diverted, and verified pouches move to the secondary cartoning line.

SINAEKATO Cooperation & Professional Support

Welcome Cooperation

SINAEKATO’s efforts and performances are recognized by the general public. Stable, Reliable, Precise, and Intelligent are the basic requirements for each machine we build. Choose SINAEKATO for professional technical support and reliable after-sale service.

Frequently Asked Questions (FAQ)

What materials can the mask folding machine handle?
Our packaging systems are designed to handle non-woven fabrics, spunlace, microfiber, charcoal-infused sheets, premium bio-cellulose, and hydrogel films with minimal adjustments.
What is the filling accuracy range for the cosmetic filling line?
Using high-precision rotary piston pumps and servo-driven dosing nozzles, the system maintains a filling tolerance within ±0.2g, preventing product waste and ensuring compliance.
How are sanitation and sterile production maintained?
The entire flow path is constructed using food-grade SUS316L stainless steel. The system is compatible with Clean-in-Place (CIP) setups, and laminar air flow hoods can be integrated over the bag-opening and filling zones to maintain sterile conditions.
Can the packaging machine handle different bag sizes and folding styles?
Yes, our machines support custom folding parameters (such as 3-fold, 4-fold, and custom geometric styles) and accommodate different pouch dimensions via adjustable folding guides and PLC program storage.

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